MaFoundries ari kuwedzera kutora data-driven process automation yekuzadzisa zvibodzwa zvenguva refu zvemhando yepamusoro, kupambadza kushoma, kukwirisa nguva uye kushoma mutengo.Yakanyatsobatanidzwa yedhijitari kuwiriranisa kwekudira uye kuumba maitiro (kukanda isina musono) inonyanya kukosha kune vanovamba vanotarisana nematambudziko eiyo-mu-nguva kugadzirwa, kuderedzwa kutenderera nguva uye kazhinji kazhinji modhi shanduko.Iine otomatiki kuumba uye kukanda masisitimu anobatana zvisina musono, maitiro ekukanda anova nekukurumidza uye zvikamu zvemhando yepamusoro zvinogadzirwa zvakanyanya.Iyo otomatiki yekudurura maitiro inosanganisira kutarisa tembiricha yekudurura, pamwe nekudyisa inoculation zvinhu uye kutarisa mold yega yega.Izvi zvinovandudza kunaka kwekukanda kwega kwega uye kunoderedza chiyero chezvimedu.Iyi yakazara otomatiki zvakare inoderedza kudiwa kwevashandisi vane makore ehunyanzvi ruzivo.Kushanda zvakare kunove kwakachengeteka nekuti vashoma vashandi vanobatanidzwa zvachose.Chiratidzo ichi hachisi chiratidzo cheramangwana;Izvi zviri kuitika zvino.Zvishandiso zvakaita seyekutanga otomatiki uye marobhoti, kuunganidza dhata uye ongororo zvakashanduka kwemakumi emakore, asi kufambira mberi kwakawedzera munguva pfupi yapfuura nekuvandudzwa kweinodhura yepamusoro-inoshanda komputa uye yepamusoro Indasitiri 4.0 networked sensors uye inoenderana kudzora masisitimu.Mhinduro uye vadyidzani zvino vanogonesa vanogadzira kugadzira yakasimba, ine hungwaru masisitimu ekutsigira mamwe mapurojekiti aneshungu, achiunza pamwe akati wandei aimbozvimiririra madiki-maitirwo ekubatanidza mabasa avo.Kuchengeta uye kuongorora maitirwo data akaunganidzwa neaya otomatiki, akabatanidzwa masisitimu zvakare anovhura musuwo kune yakanaka kutenderera kwedata-inotyairwa inoenderera mberi kuvandudzwa.MaFoundries anogona kuunganidza uye kuongorora maparamendi ekuita nekuongorora nhoroondo data kuti vawane kuwirirana pakati pavo uye maitiro ekugadzirisa.Iyo otomatiki maitiro inozopa nharaunda yakajeka umo chero kuvandudzwa kwakaonekwa nekuongorora kunogona kunyatso uye nekukurumidza kuyedzwa, kusimbiswa uye, pazvinogoneka, kuitwa.
Seamless Molding Matambudziko Nekuda kwemaitiro ekugadzira-mu-nguva, vatengi vanoshandisa DISAMATIC® mitsara yekuumba kazhinji vanofanirwa kuchinja mamodheru kazhinji pakati pemabhechi madiki.Kushandisa michina yakadai seAutomatic Powder Changer (APC) kana Quick Powder Changer (QPC) kubva kuDISA, matemplate anogona kuchinjwa munguva shoma seminiti imwe chete.Sezvo high-speed pattern inoshanduka inoitika, bhodhoro mukugadzirisa rinowanzoenda kune kudurura-nguva inodiwa kuti ufambe nemaoko tundish kuti idire mushure mekuchinja kwepateni.Seamless casting ndiyo nzira yakanakisa yekuvandudza iyi nhanho yekukanda maitiro.Kunyangwe kukanda kunowanzo kutova otomatiki zvishoma, otomatiki yakazara inoda kusanganisa kusanganisa kweanodzora masisitimu emutsetse wekuumba uye midziyo yekuzadza kuitira kuti ishande zvakazara synchronously mune ese anogona kushanda mamiriro.Kuti uite izvi zvakavimbika, iyo yekudurura unit inofanira kuziva chaizvo kwakachengeteka kudira mold inotevera uye, kana zvichidikanwa, gadzirisa nzvimbo yekuzadza unit.Kuzadzikisa kuzadza otomatiki mune yakagadzikana yekugadzira maitiro eiyo mold haina kuoma.Pese panogadzirwa mold, iyo mold column inofamba chinhambwe chimwechete (mold thickness).Nenzira iyi, iyo yekuzadza unit inogona kuramba iri munzvimbo imwechete, yakagadzirira kuzadza iyo inotevera isina chinhu mold mushure mekunge mutsara wekugadzira wamiswa.Chete zvigadziriso zvidiki kunzvimbo yekudira ndizvo zvinodiwa kutsiva shanduko mukukora kweforoma inokonzerwa nekushandurwa kwejecha.Iko kudikanwa kweiyi gadziriso yakanaka ichangobva kuderedzwa nekuda kweiyo mitsva yekuumba mutsara maficha ayo anobvumira kudira zvinzvimbo kuti zvirambe zvakaenderana panguva yekugadzirwa kwakafanana.Mushure mekudirwa kwega kwega kwapera, mutsara wekuumba unofambisa shamhu imwe zvakare, ichiisa chinotevera chiumbwa chisina chinhu panzvimbo kuti utange kudira kunotevera.Kunyange izvi zviri kuitika, mudziyo wekuzadza unogona kuzadzikiswa.Paunenge uchishandura modhi, kukora kwe mold kunogona kushanduka, izvo zvinoda yakaoma automation.Kusiyana neyakachinjika sandbox process, uko kureba kwebhokisi rejecha kwakagadziriswa, iyo yakamira DISAMATIC® maitiro anogona kugadzirisa ukobvu hwehuku kusvika kuhukobvu chaihwo hunodiwa kune yega yega seti yekuchengeta jecha risingaperi kune iron ratio uye account yehurefu. yemuenzaniso.Ichi chibhenefiti chikuru mukuona kwakaringana kukanda mhando uye kushandiswa kwezviwanikwa, asi kusiyanisa makubvu ekuumbwa kunoita kuti otomatiki yekukanda kutonga kuome.Mushure mekuchinja kwemuenzaniso, muchina weDISAMATIC® unotanga kuburitsa bhechi rinotevera rehukobvu hwakafanana, asi muchina wekuzadza pamutsetse uchiri kuzadza molds eiyo yapfuura modhi, iyo inogona kuve neyakasiyana mold ukobvu.Kuti urwise izvi, mutsara wekuumba uye chirimwa chekuzadza chinofanirwa kushanda zvisina mutsetse seimwe yakawiriraniswa sisitimu, ichigadzira mold yehukobvu humwe uye nekudurura imwe yakachengeteka.Seamless kudira mushure mekuchinja kwepateni.Mushure mekuchinja kwemaitiro, hupamhi hwehupfu hwakasara pakati pemichina yekuumba hunoramba hwakafanana.Iyo yekudurura yakaitwa kubva kune yakapfuura modhi inoramba yakafanana, asi sezvo mold nyowani inobuda mumushini wekuumba inogona kunge yakakora kana kutetepa, tambo yese inogona kufambira mberi pamadaro akasiyana mudenderedzwa rega rega - kusvika kune ukobvu hwefomu nyowani.Izvi zvinoreva kuti nekurohwa kwega kwega kwemuchina wekuumba, iyo isina musono yekukanda system inofanirwa kugadzirisa nzvimbo yekukanda mukugadzirira kukanda kunotevera.Mushure mekunge batch yapfuura ye mold yadururwa, kukora kwe mold kunoramba kuripo zvakare uye yakagadzikana kugadzirwa kunotangazve.Semuyenzaniso, kana mold itsva iri 150mm gobvu panzvimbo ye200mm gobvu mold yanga ichiri kudirwa kare, mudziyo wekudira unofanirwa kufambisa 50mm kumashure uchienda kumushini wekupetera nekurova kwega kwega kwemuchina wekuumba kuti ive munzvimbo chaiyo yekudira..Kuitira kuti chirimwa chekudira chigadzirire kudira kana mbiru yeforoma yamira kufamba, mutongi wezvekudyara anozadza anofanira kuziva chaizvo kuti ichange ichidururira kupi uye rini uye kupi kwainosvika munzvimbo yekudira.Uchishandisa modhi nyowani inogadzira mold dzakakora uchikanda zvinyoro zvitete, sisitimu inofanirwa kukwanisa kukanda mold mbiri mudenderedzwa rimwe.Semuenzaniso, kana uchigadzira dhayamita 400mm mold uye kudira 200mm dhayamita mold, mudziyo wekudira unofanirwa kuva 200mm kubva pamushini wekuumba kune yega yega yakagadzirwa.Pane imwe nguva sitiroko ye400mm inosundira zviumbwa zviviri zvisina kuzadzwa 200mm dhayamita kubva munzvimbo inobvira yekudira.Muchiitiko ichi, muchina wekuumba unofanirwa kumirira kusvika mudziyo wekuzadza wapedza kudurura maviri 200mm molds usati waenda kune inotevera sitiroko.Kana, kana uchigadzira molds dzakatetepa, mudiri anofanira kukwanisa kusvetukira kudira zvachose mudenderedzwa uchiri kudurura makobvu.Semuenzaniso, pakugadzira mold ye 200mm dhayamita nekudira 400mm dhayamita mould, kuisa 400mm dhayamita itsva munzvimbo yekudira zvinoreva kuti mold mbiri dze 200mm dhayamita dzinoda kugadzirwa.Iyo yekutevera, kuverenga uye kuchinjanisa data kunodiwa kune yakabatanidzwa yekuumba uye yekudurura sisitimu yekupa isina matambudziko otomatiki kudurura, sezvatsanangurwa pamusoro, yakapa matambudziko kune vakawanda vatengesi vemidziyo munguva yakapfuura.Asi nekuda kwemichina yemazuva ano, masisitimu edhijitari uye maitiro akanakisa, kudururira kusina musono kunogona (uye kwave) kuwanikwa nekukurumidza nekuseta kushoma.Chinodiwa chikuru ndechimwe chimiro che "accounting" yemaitiro, ichipa ruzivo nezve nzvimbo yefomu yega yega munguva chaiyo.DISA's Monitizer®|CIM (Computer Integrated Module) system inozadzisa chinangwa ichi nekurekodha mold yega yega yakagadzirwa uye kuronda mafambiro ayo kuburikidza nemutsara wekugadzira.Senguva yekuita nguva, inogadzira nhevedzano yenguva-yakadhindwa data hova iyo inoverenga nzvimbo yeimwe mold uye nozzle yayo pamutsetse wekugadzira sekondi yega yega.Kana zvichidikanwa, inotsinhanisa data munguva chaiyo nekuzadza chirimwa chekutonga system uye mamwe masisitimu kuti iwane chaiyo kuwiriranisa.Iyo DISA sisitimu inobvisa yakakosha data kune yega yega mold kubva kuCIM dhatabhesi, senge mold ukobvu uye haigone kudururwa, uye inoitumira kune inozadza chirimwa chekudzora system.Uchishandisa iyi data chaiyo (inogadzirwa mushure mekunge mold yawedzerwa), mudiri anogona kufambisa gungano rekudira kunzvimbo chaiyo iyo mold isati yasvika, uye wozotanga kuvhura tsvimbo yekumisa uku mold ichiri kufamba.Mold inosvika nenguva kuti igamuchire simbi kubva pachirimwa chinodira.Iyi nguva yakakodzera yakakosha, kureva kuti kunyunguduka kunosvika mukombe wekudira nemazvo.Kudurura inguva yakajairwa kugadzirwa kwebhodhoro, uye nekunyatsogadzirisa nguva yekutanga kudira, nguva dzekutenderera dzinogona kudzikiswa nezvikamu gumi zvegumi zvesekondi.Iyo DISA molding system inotamisawo data rakakodzera kubva kumuchina wekuumba, senge yazvino mold size uye jekiseni kumanikidza, pamwe neyakakura data data senge jecha compressibility, kune Monitizer® | CIM.Nekudaro, Monitizer®|CIM inogamuchira uye inochengetedza mhando-yakakosha paramita kune yega yega mold kubva pachirimwa chekuzadza, senge tembiricha yekudurura, nguva yekudira, uye kubudirira kwekudira uye inoculation maitiro.Izvi zvinobvumira mafomu ega ega kuti atariswe seakaipa uye akapatsanurwa asati asanganiswa muhurongwa hwekuzunguza.Pamusoro pemashini ekuumba otomatiki, mitsara yekuumba uye kukanda, Monitizer® | CIM inopa Indasitiri 4.0-inoenderana chimiro chekutora, kuchengetedza, kushuma uye kuongorora.Foundry manejimendi inogona kuona yakadzama mishumo uye kudonhedza pasi mudhata yekutevera zvemhando yepamusoro uye kutyaira zvinogona kuvandudzwa.Ortrander's Seamless Casting Experience Ortrander Eisenhütte inzvimbo inowanikwa nemhuri muGermany iyo inonyanya kugadzirwa yepakati-vhoriyamu, yemhando yepamusoro simbi yekukandira zvinhu zvemotokari, zvitofu zvehuni zvinorema uye zvivakwa, uye zvikamu zvemuchina zvakajairika.Iyo yakawanikwa inogadzira grey iron, ductile iron uye compacted graphite iron uye inogadzira anenge 27,000 matani emhando yepamusoro castings pagore, ichishanda mashifiti maviri mazuva mashanu pasvondo.Ortrander inoshanda ina 6-tonne induction kunyunguduka mavira uye matatu DISA molding mitsetse, ichigadzira angangoita zana matani ekukanda pazuva.Izvi zvinosanganisira mapfupi kugadzirwa kweawa imwe, dzimwe nguva kushoma kune akakosha vatengi, saka template inofanirwa kuchinjwa kazhinji.Kukwidziridza hunhu nehunyanzvi, CEO Bernd H. Williams-Book akaisa mari yakakosha mukuita otomatiki uye analytics.Danho rekutanga raive rekugadzira otomatiki kunyungudika kwesimbi uye dosing maitiro, kusimudzira matatu aripo ekukanda mavira uchishandisa yazvino kudurura tekinoroji, iyo inosanganisira 3D laser tekinoroji, incubation uye tembiricha kutonga.Mafuru, kuumba uye mitsara yekukanda ikozvino inodzorwa nedhijitari uye yakawiriraniswa, inoshanda zvakangoita otomatiki.Kana muchina wekuumba wachinja modhi, iyo pourTECH inodurura controller inobvunza iyo DISA Monitizer®|CIM system yehukuru hutsva hwekuumbwa.Kubva pane data reDISA, mutongi wekudira anoverenga kwekuisa node yekudira yega yega.Iyo inonyatsoziva panosvika mold itsva pachirimwa ichizadza uye ichichinjira kune iyo itsva yekudurura kutevedzana.Kana jig inosvika kumagumo ekurohwa kwayo chero nguva, DISAMATIC® muchina unomira uye jig inodzoka pakarepo.Kana chiumbwa chitsva chekutanga chikabviswa pamushini, mushandisi anonyeverwa kuitira kuti atarise nemaziso kuti chiri panzvimbo chaiyo.Zvakanakira kukanda zvisina musono Maitiro echinyakare ekukanda mawoko kana mashoma akaomarara otomatiki masisitimu anogona kukonzera kurasika nguva yekugadzira panguva yekuchinja kwemhando, izvo zvisingadzivisike kunyangwe nekukurumidza mold shanduko pamushini wekuumba.Kugadzirisa nemaoko chigadziro uye kudira molds kunononoka, kunoda vashandi vakawanda, uye kunowanzoita zvikanganiso zvakadai semoto.Ortrander akaona kuti paaidira mubhodhoro nemaoko, vashandi vake vakazopedzisira vaneta, votadza kuisa pfungwa pachinhu chimwe, uye vakaita zvikanganiso, zvakadai sokurega basa.Kubatanidzwa kusina musono kwekuumba uye kudira kunogonesa kukurumidza, kuenderana uye kwepamusoro-mhando maitiro uku uchideredza marara uye nguva yekudzikira.NeOrtrander, kuzadza otomatiki kunobvisa iwo maminetsi matatu aimbodiwa kugadzirisa nzvimbo yekuzadza unit panguva yekuchinja modhi.Kutendeuka kwese kunoshandiswa kutora maminitsi 4.5, Mr. Williams-Book vakati.Pasina maminitsi maviri nhasi.Nekuchinja pakati pe8 ne12 modhi pashift, vashandi veOrtrander vava kupedza maminitsi makumi matatu pashift, hafu yakawandisa sepakutanga.Hunhu hunokwidziridzwa kuburikidza nekunyanya kuenderana uye kugona kuenderera mberi nekugadzirisa maitiro.Ortrander yakaderedza marara neinenge 20% nekuunza kukanda kusina musono.Pamusoro pekuderedza nguva yekudzikira paunenge uchichinja mamodheru, iyo yose yekuumba uye yekudira mutsara inoda vanhu vaviri chete panzvimbo yevatatu vapfuura.Pane mamwe mashifiti, vanhu vatatu vanogona kushandisa mitsara miviri yakazara yekugadzira.Kutarisisa kunenge kwese kunoitwa nevashandi ava: kunze kwekusarudza modhi inotevera, kutonga musanganiswa wejecha uye kutakura kunyungudika, vane mashoma mabasa emaoko.Imwe bhenefiti kuderedzwa kudikanwa kwevashandi vane ruzivo, avo vanonetsa kuwana.Kunyangwe otomatiki ichida kumwe kudzidziswa kwevashandisi, inopa vanhu ruzivo rwakakomba rwemaitiro avanoda kuti vaite sarudzo dzakanaka.Mune ramangwana, michina inogona kuita sarudzo dzese.Zvikamu zvinogovewa kubva mukukanda zvisina musono Kana uchiedza kuvandudza maitiro, vanogadzira vanowanzoti, "Isu tinoita chinhu chimwe chete nenzira imwechete, asi nemhedzisiro dzakasiyana."Saka vanokanda pane imwe tembiricha uye nhanho kwemasekonzi gumi, asi kumwe kukanda kwakanaka uye kumwe kwakaipa.Nekuwedzera automated sensors, kuunganidza nguva-yakadhindwa dhata pane yega yega process parameter, uye yekutarisisa mhedzisiro, yakasanganiswa seamless yekukanda sisitimu inogadzira chain yeakabatana data data, zvichiita kuti zvive nyore kuona midzi zvikonzero kana hunhu hunotanga kuderera.Semuenzaniso, kana zvisingatarisirwi zvinosanganisirwa zvikaitika mubatch yemabhureki discs, maneja anogona kukurumidza kutarisa kuti parameters iri mukati memiganhu inogamuchirwa.Nekuti ma controller emuchina wekuumba, chirimwa chekukanda uye mamwe mabasa akadai sechoto uye musanganiswa wejecha anoshanda mukonsati, iyo data yavanoburitsa inogona kuongororwa kuti ione hukama mukati mekuita, kubva kuzvinhu zvejecha kusvika pamhando yekupedzisira yekukanda.Mumwe unogoneka muenzaniso ndewekuti kudira nhanho uye tembiricha zvinokanganisa kuzadza mold kune yega yega modhi.Iyo dhatabhesi inokonzeresa inoisawo hwaro hwekushandisa mune ramangwana reotomatiki ekuongorora matekiniki akadai sekudzidza kwemuchina uye hungwaru hwekugadzira (AI) kukwenenzvera maitiro.Ortrander inounganidza data data munguva chaiyo kuburikidza nemichina yekupindirana, zviyero zve sensor uye sampuli dzebvunzo.Kune imwe neimwe mold casting, inenge chiuru parameters inounganidzwa.Pakutanga, yaingonyora nguva yaidiwa kune imwe neimwe yekudira, asi ikozvino inonyatsoziva kuti nhanho yekudururira ndeipi sekondi yega yega, ichibvumira vashandi vane ruzivo kuti vaongorore kuti iyi parameter inobata sei zvimwe zviratidzo, pamwe nemhando yekupedzisira yekukanda.Iyo mvura inodonhedzwa kubva mumuromo wekudururira uku mold iri kuzadzwa, kana kuti muromo wekudira unozadzwa kusvika padanho rinogara riripo panguva yekuzadza?Ortrander inogadzira mamiriyoni matatu kusvika mashanu molds pagore uye yakaunganidza huwandu hukuru hwe data.Ortrander inochengetedzawo akawanda mifananidzo yeimwe neimwe inodururwa mune iyo pourTECH dhatabhesi kana paine nyaya dzemhando.Kutsvaga nzira yekuyera mifananidzo iyi otomatiki chinangwa chemangwana.Mhedziso.Panguva imwe chete otomatiki kuumba uye kudururwa kunoguma nekukasira maitiro, kuenderana kunaka uye kushomeka kwemarara.Nekukandira kwakatsetseka uye otomatiki pateni inochinja, mutsara wekugadzira unoshanda zvakazvimiririra, unongoda kushoma kwemaoko kushanda.Sezvo mushandisi achiita basa rekutarisa, vashoma vashandi vanodiwa.Seamless casting ikozvino yave kushandiswa munzvimbo dzakawanda pasirese uye inogona kushandiswa kune ese emazuvano ekutanga.Imwe neimwe yakawanikwa inoda mhinduro yakati siyanei yakanangana nezvido zvayo, asi tekinoroji yekuishandisa yakanyatso pupurirwa, ikozvino inowanikwa kubva kuDISA nemumwe wayo pour-tech AB, uye haidi basa rakawanda.Basa retsika rinogona kuitwa.Kuwedzera kwekushandiswa kwehungwaru hwekugadzira uye hungwaru otomatiki mune zvekutanga kuchiri muchikamu chekuyedza, asi sezvo mafekitori uye maOEM anounganidza data rakawanda uye ruzivo rwekuwedzera mumakore maviri kusvika matatu anotevera, shanduko kuenda kune otomatiki ichawedzera zvakanyanya.Mhinduro iyi parizvino ndeyekusarudza, zvisinei, sehungwaru hwedata ndiyo nzira yakanakisa yekuvandudza mashandiro uye kuvandudza pundutso, otomatiki yakakura uye kuunganidzwa kwedata kuri kuita tsika yakajairika kwete chirongwa chekuyedza.Munguva yakapfuura, pfuma huru ye foundry yaive muenzaniso wayo uye ruzivo rwevashandi vayo.Ikozvino kukanda kusina musono kwakasanganiswa neatomatiki yakakura uye Indasitiri 4.0 masisitimu, data iri kukurumidza kuita mbiru yechitatu yekubudirira kwekutanga.
-Tinotenda nemoyo wese pour-tech naOrtrander Eisenhütte nekutaura kwavo panguva yekugadzirira chinyorwa ichi.
Hongu, ndinoda kugashira iyo bi-vhiki nevhiki Foundry-Planet newsletter ine zvese zvazvino nhau, bvunzo uye mishumo pane zvigadzirwa uye zvigadzirwa.Pamwe netsamba dzakakosha - zvese nekukanzura mahara chero nguva.
Nguva yekutumira: Oct-05-2023