Kafafu suna ƙara ɗaukar tsarin sarrafa bayanai don cimma burin dogon lokaci na inganci, ƙarancin sharar gida, matsakaicin lokacin aiki da ƙarancin farashi.Haɗe-haɗe na dijital aiki tare na zub da gyare-gyare (simintin gyare-gyare mara kyau) yana da mahimmanci musamman ga kafuwar da ke fuskantar ƙalubalen samarwa na lokaci-lokaci, rage lokutan sake zagayowar da ƙarin canje-canjen ƙira.Tare da tsarin gyare-gyaren atomatik da tsarin simintin gyare-gyare waɗanda ke haɗa juna ba tare da ɓata lokaci ba, tsarin simintin yana zama da sauri kuma ana samar da sassa masu inganci akai-akai.Tsarin zubewar atomatik ya haɗa da sa ido kan yawan zafin jiki, da kuma ciyar da kayan inoculation da duba kowane ƙira.Wannan yana inganta ingancin kowane simintin gyare-gyare kuma yana rage yawan tarkace.Wannan ingantaccen aiki da kai kuma yana rage buƙatar masu aiki tare da shekaru na ƙwarewa na musamman.Ayyuka kuma sun zama mafi aminci saboda ƙarancin ma'aikata sun shiga gabaɗaya.Wannan hangen nesa ba hangen nesa ba ne na gaba;Wannan yana faruwa a yanzu.Kayayyakin aiki irin su injina na atomatik da na'ura mai ba da hanya tsakanin hanyoyin sadarwa, tattara bayanai da bincike sun samo asali cikin shekaru da yawa, amma ci gaba ya haɓaka kwanan nan tare da haɓaka ƙirar ƙira mai araha mai araha da ci-gaba na masana'antu 4.0 na cibiyar sadarwa da tsarin sarrafawa masu jituwa.Magani da abokan haɗin gwiwa yanzu suna ba da damar kafaffun ƙirƙira ƙaƙƙarfan ƙaƙƙarfan kayan aikin fasaha don tallafawa ƙarin ayyuka masu fa'ida, tare da haɗa ƙananan matakai masu zaman kansu a baya don daidaita ƙoƙarinsu.Ajiye da nazarin bayanan tsari da waɗannan na'urori masu sarrafa kansu suka tattara, haɗaɗɗen tsarin kuma yana buɗe kofa zuwa ingantaccen tsarin ingantaccen bayanai da ke haifar da ci gaba.Kafafu na iya tattarawa da kuma nazarin sigogin tsari ta hanyar nazarin bayanan tarihi don nemo alaƙa tsakanin su da aiwatar da sakamakon.Tsarin sarrafa kansa sannan yana samar da yanayi na zahiri wanda duk wani cigaba da bincike ya gano za'a iya gwada shi sosai da sauri, ingantacce kuma, inda zai yiwu, aiwatar da shi.
Ƙalubalen gyare-gyaren da ba su da ƙarfi Saboda yanayin samarwa na lokaci-lokaci, abokan ciniki masu amfani da layin gyare-gyaren DISAMATIC® sau da yawa dole ne su canza samfura akai-akai tsakanin ƙananan batches.Yin amfani da kayan aiki kamar Atomatik Foda Canjin (APC) ko Saurin Foda Canjin (QPC) daga DISA, ana iya canza samfura a cikin ɗan mintuna kaɗan.Kamar yadda babban saurin ƙira ke faruwa, ƙwanƙarar ƙwanƙwasa a cikin tsari yana ƙoƙarin matsawa zuwa zubowa-lokacin da ake buƙata don motsa tundish da hannu don zubawa bayan canjin tsari.Simintin gyare-gyaren simintin gyare-gyare shine hanya mafi kyau don inganta wannan mataki na aikin simintin.Kodayake simintin sau da yawa an riga an sarrafa shi ta wani yanki, cikakken aiki da kai yana buƙatar haɗawa mara kyau na tsarin sarrafawa na layin gyare-gyare da kayan cikawa domin su yi aiki gaba ɗaya tare a duk yanayin aiki mai yuwuwa.Don cimma wannan amintacce, rukunin zub da jini dole ne ya san ainihin inda yake da aminci don zubar da mold na gaba kuma, idan ya cancanta, daidaita matsayin rukunin cikawa.Samun ingantaccen cikawa ta atomatik a cikin ingantaccen tsarin samarwa iri ɗaya ba shi da wahala.Duk lokacin da aka yi sabon ƙira, ginshiƙin ƙirar yana motsa nisa iri ɗaya (ƙaurin ƙuraje).Ta wannan hanyar, rukunin cikawa na iya kasancewa a cikin matsayi ɗaya, a shirye don cika nau'in fanko na gaba bayan an dakatar da layin samarwa.Ana buƙatar ƙananan gyare-gyare zuwa matsayi na zuba don ramawa don canje-canje a cikin kauri da aka haifar da canje-canje a cikin yashi.Bukatar waɗannan gyare-gyare masu kyau kwanan nan an ƙara rage godiya ga sababbin fasalulluka na gyare-gyaren layi waɗanda ke ba da damar zubar da matsayi don kasancewa mafi daidaituwa yayin samar da daidaito.Bayan an gama kowace zubawa, layin gyare-gyaren yana sake motsa bugun guda ɗaya, yana sanya ginshiƙan fanko na gaba don fara zuba na gaba.Yayin da wannan ke faruwa, ana iya cika na'urar cikawa.Lokacin canza samfurin, kauri na mold na iya canzawa, wanda ke buƙatar hadaddun aiki da kai.Ba kamar tsarin akwatin sandbox na kwance ba, inda tsayin akwatin yashi ya tsaya, tsarin DISAMATIC® na tsaye zai iya daidaita kauri na mold zuwa ainihin kauri da ake buƙata don kowane saiti na samfuri don kula da yashi akai-akai zuwa rabon ƙarfe da lissafin tsayin tsayi. na samfurin.Wannan babbar fa'ida ce wajen tabbatar da ingantacciyar ingancin simintin gyare-gyare da kuma amfani da albarkatu, amma bambance-bambancen kauri yana sa sarrafa simintin atomatik ya fi ƙalubale.Bayan canjin samfuri, injin DISAMATIC® ya fara samar da nau'ikan nau'ikan nau'ikan kauri iri ɗaya na gaba, amma na'urar da ke kan layi har yanzu tana cika ƙirar ƙirar da ta gabata, wanda zai iya samun kauri daban-daban.Don yaƙar wannan, layin gyare-gyaren da masana'anta mai cikawa dole ne suyi aiki ba tare da ɓata lokaci ba azaman tsarin aiki tare, samar da gyare-gyare na kauri ɗaya kuma a amince da zuba wani.Zubewa mara kyau bayan canjin tsari.Bayan canjin tsari, kauri na ragowar mold tsakanin injinan gyare-gyaren ya kasance iri ɗaya.Nau'in da aka yi daga samfurin da ya gabata ya kasance iri ɗaya, amma tun da sabon ƙirar da ke fitowa daga na'ura na iya zama mai kauri ko mafi girma, dukan kirtani na iya ci gaba a nisa daban-daban a kowane zagaye - zuwa kauri na sabon nau'i.Wannan yana nufin cewa tare da kowane bugun jini na injin gyare-gyaren, tsarin simintin gyare-gyaren dole ne ya daidaita matsayin simintin gyare-gyare don shirye-shiryen simintin na gaba.Bayan da aka zubar da nau'in nau'in nau'in nau'in nau'i na baya, kauri daga cikin mold ya sake zama m kuma barga samar da ci gaba.Misali, idan sabon samfurin yana da kauri 150mm maimakon kauri mai kauri 200mm wanda har yanzu ana zubawa a baya, dole ne na'urar zubar da ruwa ta matsar da 50mm baya zuwa injin gyare-gyaren tare da kowane bugun injin ɗin don kasancewa a daidai wurin zuba..Domin shukar da ake zubawa ta shirya don zubawa lokacin da ginshiƙin ƙura ya daina motsi, dole ne mai kula da shuka ya san ainihin abin da za a zuba a ciki da kuma lokacin da kuma inda zai isa wurin da ake zubawa.Yin amfani da sabon samfuri wanda ke samar da gyaggyarawa mai kauri yayin da ake simintin gyare-gyare na bakin ciki, tsarin ya kamata ya iya jefa ƙura biyu a zagaye ɗaya.Alal misali, lokacin yin gyare-gyaren diamita na 400mm da kuma zubar da gyare-gyaren diamita na 200mm, dole ne na'urar ta zubar da nisa da 200mm daga na'urar gyare-gyare ga kowane ƙirar da aka yi.A wani lokaci bugun jini na 400mm zai tura nau'i biyu na diamita na 200mm da ba a cika ba daga wurin da ake iya zubarwa.A wannan yanayin, injin gyare-gyaren dole ne ya jira har sai na'urar cikawa ta gama zubar da nau'in 200mm guda biyu kafin a ci gaba zuwa bugun gaba na gaba.Ko kuma, lokacin yin gyare-gyare na bakin ciki, mai zubawa dole ne ya iya tsallake zub ɗin gaba ɗaya a cikin sake zagayowar yayin da yake zub da ƙura mai kauri.Misali, a lokacin da ake yin gyare-gyaren diamita na 200mm da zuba ƙwanƙwasa 400mm diamita, sanya sabon ƙirar diamita na 400mm a cikin wurin da ake zubar da ruwa yana nufin cewa ana buƙatar gyare-gyaren diamita na 200mm guda biyu.Dabarar, ƙididdigewa da musayar bayanai da ake buƙata don haɗaɗɗen gyare-gyare da tsarin zubawa don samar da matsala ta atomatik zuba jari, kamar yadda aka bayyana a sama, sun gabatar da kalubale ga yawancin masu samar da kayan aiki a baya.Amma godiya ga injunan zamani, tsarin dijital da mafi kyawun ayyuka, ana iya samun zubewa mara kyau (kuma an samu) cikin sauri tare da ƙaramin saiti.Babban abin da ake buƙata shine wani nau'i na "lissafin" na tsari, samar da bayanai game da wurin kowane nau'i a ainihin lokacin.Tsarin DISA's Montizer®|CIM (Computer Integrated Module) yana cimma wannan burin ta hanyar yin rikodin kowane nau'in ƙirar da aka yi da kuma bin diddigin motsin sa ta hanyar layin samarwa.A matsayin mai ƙididdige lokaci, yana haifar da jerin rafukan bayanan lokaci-lokaci waɗanda ke ƙididdige matsayin kowane ƙirar da bututun sa akan layin samarwa kowane daƙiƙa.Idan ya cancanta, yana musayar bayanai a ainihin lokacin tare da tsarin sarrafa shuka mai cike da sauran tsarin don cimma daidaiton aiki tare.Tsarin DISA yana fitar da mahimman bayanai ga kowane ƙira daga ma'aunin bayanai na CIM, kamar kauri mai ƙima kuma ba za a iya zubawa ba, kuma ya aika zuwa tsarin sarrafa shuka mai cikewa.Yin amfani da wannan ingantattun bayanai (wanda aka samar bayan an fitar da gyaggyarawa), mai zubawa zai iya matsar da taron zubawa zuwa madaidaicin wuri kafin ya zo, sa'an nan ya fara buɗe sandar tsayawa yayin da ƙurar ke motsawa.Mold ya zo a cikin lokaci don karɓar ƙarfe daga shukar da aka zuba.Wannan lokacin da ya dace yana da mahimmanci, watau narke ya kai ga kofin zuba daidai.Lokacin zuɓi babban ƙoƙarce-ƙoƙarce gama gari ne, kuma ta hanyar ƙayyadaddun lokacin fara zuba, za a iya rage lokutan zagayowar da kashi goma na daƙiƙa da yawa.Tsarin gyare-gyaren DISA kuma yana canja wurin bayanai masu dacewa daga na'ura mai gyare-gyare, kamar girman ƙirƙira na yanzu da matsa lamba na allura, da kuma faffadan bayanan tsari kamar damfara yashi, zuwa Montizer®|CIM.Bi da bi, Montizer®|CIM na karba da kuma adana ingantattun ma'auni masu mahimmanci ga kowane mold daga masana'anta mai cikawa, kamar zub da zafin jiki, zub da lokaci, da nasarar aikin zub da ƙwayar cuta.Wannan yana ba da damar nau'ikan nau'ikan mutum don a yiwa alama mara kyau kuma a raba su kafin haɗuwa a cikin tsarin girgiza.Baya ga sarrafa injunan gyare-gyare, layukan gyare-gyare da simintin gyare-gyare, Montizer®|CIM yana ba da tsarin 4.0 na masana'antu don saye, ajiya, rahoto da bincike.Gudanar da kafuwar na iya duba cikakkun rahotanni da zurfafa cikin bayanai don bin diddigin lamuran inganci da fitar da yuwuwar ingantawa.Ortrander's Seamless Experience Casting Ortrander Eisenhütte wani katafaren gida ne na iyali a Jamus wanda ya ƙware wajen samar da matsakaicin girma, simintin ƙarfe mai inganci don abubuwan kera motoci, murhun itace masu nauyi da ababen more rayuwa, da sassan injina gabaɗaya.Kamfanonin yana samar da baƙin ƙarfe mai launin toka, baƙin ƙarfe ductile da ƙaramin ƙarfe na graphite kuma yana samar da kusan tan 27,000 na manyan simintin gyare-gyare a kowace shekara, yana aiki sau biyu kwana biyar a mako.Ortrander yana aiki da tanderun narke mai induction mai nauyin tonne huɗu da layukan gyare-gyaren DISA guda uku, yana samar da kusan tan 100 na simintin gyare-gyare a kowace rana.Wannan ya haɗa da gajerun ayyukan samarwa na sa'a ɗaya, wani lokacin ƙasa don mahimman abokan ciniki, don haka samfuri dole ne a canza shi akai-akai.Don inganta inganci da inganci, Shugaba Bernd H. Williams-Book ya kashe manyan albarkatu don aiwatar da aiki da kai da nazari.Mataki na farko shine sarrafa sarrafa ƙarfe na narkewa da tsarin allurai, haɓaka tanderu na simintin gyare-gyare guda uku ta amfani da sabon tsarin zubaTECH, wanda ya haɗa da fasahar Laser na 3D, kumbura da sarrafa zafin jiki.Furnace, gyare-gyare da layukan simintin gyare-gyare yanzu ana sarrafa su ta hanyar lambobi kuma suna aiki tare, suna aiki kusan gaba ɗaya ta atomatik.Lokacin da injin gyare-gyaren ya canza samfur, zuba TECH zuba mai sarrafa yana tambayar tsarin DISA Montizer®|CIM don sabon girman ƙira.Dangane da bayanan DISA, mai sarrafa zuba yana ƙididdige inda za'a sanya kumburin zuɓi na kowane zuɓa.Ya san daidai lokacin da sabon ƙirar farko ya isa wurin mai cikawa kuma yana canzawa ta atomatik zuwa sabon jerin zuƙowa.Idan jig ɗin ya kai ƙarshen bugun jini a kowane lokaci, injin DISAMATIC® yana tsayawa kuma jig ɗin yana dawowa ta atomatik.Lokacin da aka cire sabon ƙura na farko daga na'urar, ana faɗakar da ma'aikacin don ya iya dubawa a gani cewa tana daidai.Fa'idodin simintin gyare-gyare na yau da kullun na tsarin simintin hannu na al'ada ko ƙananan tsarin sarrafa kansa na iya haifar da asarar lokacin samarwa yayin sauye-sauyen ƙira, wanda babu makawa ko da tare da saurin sauye-sauyen gyare-gyare akan injin ƙira.Sake saitin mai zubawa da hannu da hannu yana raguwa, yana buƙatar ƙarin masu aiki, kuma yana da saurin samun kurakurai kamar walƙiya.Ortrander ya gano cewa sa’ad da ake yin kwalba da hannu, ma’aikatansa sun gaji, sun daina mai da hankali, kuma sun yi kura-kurai, kamar su ja da baya.Haɗin kai mara kyau na gyare-gyare da zubowa yana ba da damar sauri, daidaito da inganci tare da rage ɓata lokaci da raguwa.Tare da Ortrander, cikawa ta atomatik yana kawar da mintuna uku da ake buƙata a baya don daidaita matsayin sashin cikawa yayin canje-canjen ƙirar.Dukkan tsarin jujjuyawar da aka yi amfani da su na ɗaukar mintuna 4.5, in ji Mista Williams-Book.Kasa da mintuna biyu yau.Ta hanyar canza tsakanin nau'ikan 8 zuwa 12 a kowane lokaci, ma'aikatan Ortrander yanzu suna ciyar da kusan mintuna 30 a kowane lokaci, rabin adadin da ya gabata.Ana haɓaka inganci ta hanyar daidaito mafi girma da kuma ikon ci gaba da inganta tafiyar matakai.Ortrander ya rage sharar gida da kusan 20% ta hanyar gabatar da simintin gyaran kafa.Baya ga rage raguwar lokacin da ake canza samfura, duka gyare-gyare da layin zubewa yana buƙatar mutane biyu kawai maimakon ukun da suka gabata.A wasu sauye-sauye, mutane uku na iya aiki da cikakken layukan samarwa guda biyu.Sa ido kusan duk waɗannan ma'aikata ne ke yi: ban da zaɓin samfur na gaba, sarrafa cakuda yashi da jigilar narke, suna da ƴan ayyukan hannu.Wani fa'ida shine rage buƙatar ƙwararrun ma'aikata, waɗanda ke da wahalar samu.Kodayake aiki da kai yana buƙatar wasu horarwar ma'aikata, yana ba mutane mahimman bayanan tsarin da suke buƙata don yanke shawara mai kyau.A nan gaba, injina na iya yin duk yanke shawara.Rarraba bayanai daga simintin gyare-gyare mara nauyi Lokacin ƙoƙarin inganta tsari, masana'antun sukan ce, "Muna yin abu iri ɗaya, amma tare da sakamako daban-daban."Don haka sun jefa a cikin zafin jiki iri ɗaya da matakin na daƙiƙa 10, amma wasu simintin suna da kyau wasu kuma mara kyau.Ta hanyar ƙara na'urori masu sarrafa kansa, tattara bayanan hatimin lokaci akan kowane ma'auni na tsari, da sakamakon sa ido, tsarin simintin gyare-gyaren da ba shi da kyau yana haifar da jerin bayanan tsari masu alaƙa, yana sauƙaƙa gano tushen tushen lokacin da inganci ya fara lalacewa.Misali, idan abubuwan da ba zato ba tsammani sun faru a cikin gungun fayafai na birki, manajoji na iya bincika da sauri cewa sigogi suna cikin iyakoki karbuwa.Saboda masu kula da injin gyare-gyare, masana'antar simintin gyare-gyare da sauran ayyuka kamar tanderu da mahaɗar yashi suna aiki a cikin wasan kwaikwayo, za a iya nazarin bayanan da suke samarwa don gano alaƙa a duk lokacin da ake aiwatarwa, daga kaddarorin yashi zuwa ingancin saman na ƙarshe na simintin.Misali ɗaya mai yuwuwa shine yadda matakin zuba da zafin jiki ke shafar ciko mold ga kowane ƙirar mutum ɗaya.Bayanan bayanan da aka samu kuma ya kafa tushe don amfani da dabarun bincike mai sarrafa kansa a nan gaba kamar koyan na'ura da hankali na wucin gadi (AI) don inganta matakai.Ortrander yana tattara bayanan aiwatarwa a ainihin lokacin ta hanyar mu'amalar injin, ma'aunin firikwensin da samfuran gwaji.Ga kowane simintin gyare-gyare, ana tattara kusan sigogi dubu.A baya can, kawai an rubuta lokacin da ake buƙata don kowane zub da jini, amma yanzu ya san ainihin abin da matakin bututun zub da jini yake kowane sakan, yana ba da ƙwararrun ma'aikata damar bincika yadda wannan siga ke shafar sauran alamomi, da kuma ingancin ƙarshe na simintin.Shin ruwan yana zubowa daga bututun zubowa yayin da ake cikowa, ko kuma an cika bututun zubowa zuwa matsayi na kusan akai yayin cikawa?Ortrander yana samar da gyare-gyare miliyan uku zuwa biyar a shekara kuma ya tattara bayanai masu yawa.Ortrander kuma yana adana hotuna da yawa na kowane zuba a cikin rumbun adana bayanai na pourTECH idan akwai matsala masu inganci.Neman hanyar kima waɗannan hotuna kai tsaye manufa ce ta gaba.Kammalawa.Samar da sakamako mai sarrafa kansa lokaci guda da zubowa a cikin matakai masu sauri, ingantaccen inganci da ƙarancin sharar gida.Tare da simintin simintin gyare-gyare da canjin tsari ta atomatik, layin samarwa yana aiki yadda yakamata, yana buƙatar ƙaramin ƙoƙari na hannu.Tun da afaretan yana taka rawar kulawa, ana buƙatar ƙananan ma'aikata.Yanzu ana amfani da simintin gyare-gyare mara kyau a wurare da yawa a duniya kuma ana iya amfani da su ga duk kafuwar zamani.Kowace kafa zai buƙaci bayani daban-daban wanda ya dace da bukatunsa, amma fasahar aiwatar da ita ta tabbata sosai, a halin yanzu ana samun su daga DISA da abokin tarayya zuba-tech AB, kuma baya buƙatar aiki mai yawa.Ana iya aiwatar da aikin al'ada.Ƙara yawan amfani da hankali na wucin gadi da sarrafa kai tsaye a cikin kafuwar har yanzu yana cikin lokacin gwaji, amma yayin da masana'antun da OEMs ke tattara ƙarin bayanai da ƙarin ƙwarewa a cikin shekaru biyu zuwa uku masu zuwa, sauyawa zuwa aiki da kai zai haɓaka sosai.Wannan mafita a halin yanzu zaɓin zaɓi ne, duk da haka, kamar yadda bayanan bayanan shine hanya mafi kyau don haɓaka matakai da haɓaka riba, babban aiki da sarrafa bayanai yana zama daidaitaccen aiki maimakon aikin gwaji.A da, manyan kadarori na kafuwa sune samfurinsa da kuma kwarewar ma'aikatansa.Yanzu da aka haɗa simintin gyare-gyare mara nauyi tare da mafi girman sarrafa kansa da tsarin masana'antu 4.0, bayanai da sauri suna zama ginshiƙi na uku na nasarar ganowa.
-Muna godiya da gaske ga zuba-tech da Ortrander Eisenhütte don sharhin da suka yi yayin shirye-shiryen wannan labarin.
Ee, Ina so in karɓi wasiƙar Foundry-Planet na mako-mako tare da sabbin labarai, gwaje-gwaje da rahotanni kan samfura da kayayyaki.Ƙarin wasiƙun labarai na musamman - duk tare da sokewa kyauta kowane lokaci.
Lokacin aikawa: Oktoba-05-2023