Ma Foundries akuchulukirachulukira kugwiritsa ntchito makina oyendetsedwa ndi data kuti akwaniritse zolinga zanthawi yayitali zamtundu wapamwamba, kuwononga pang'ono, nthawi yayitali komanso ndalama zochepa.Kuphatikizika kwathunthu kwa digito kwa njira zothira ndi kuumba (kuponya mosasunthika) ndikofunikira kwambiri kwa oyambitsa omwe akukumana ndi zovuta zongopanga munthawi yake, kuchepetsa nthawi yozungulira komanso kusintha kwamitundu mobwerezabwereza.Ndi makina odzipangira okha komanso oponyera omwe amalumikizana mosagwirizana, kuponya kumakhala kofulumira ndipo magawo apamwamba amapangidwa mosasintha.Njira yothira yokhayokha imaphatikizapo kuyang'anira kutentha kwa madzi, komanso kudyetsa zinthu za inoculation ndikuyang'ana nkhungu iliyonse.Izi zimathandizira kutulutsa kulikonse ndikuchepetsa kuchuluka kwa zinyalala.Makina athunthu awa amachepetsanso kufunika kwa ogwira ntchito omwe ali ndi zaka zambiri zaukadaulo.Ntchito zimakhalanso zotetezeka chifukwa antchito ochepa amakhudzidwa nthawi zonse.Masomphenya amenewa si masomphenya a m’tsogolo;Izi zikuchitika tsopano.Zida monga foundry automation ndi robotics, kusonkhanitsa deta ndi kusanthula kwasintha kwazaka zambiri, koma kupita patsogolo kwakula posachedwapa ndi chitukuko cha makompyuta otchipa kwambiri komanso makina apamwamba a Industry 4.0 networked ndi machitidwe ogwirizana.Mayankho ndi othandizana nawo tsopano amathandizira oyambitsa kukhazikitsa maziko olimba, anzeru kuti athe kuthandizira mapulojekiti omwe akufuna kwambiri, kubweretsa njira zingapo zodziyimira pawokha kuti athe kugwirizanitsa zoyesayesa zawo.Kusunga ndi kusanthula deta yomwe yasonkhanitsidwa ndi makina opangidwa ndi makinawa, ophatikizika amatsegulanso chitseko cha kayendetsedwe kabwino kakuwongolera kopitilira muyeso koyendetsedwa ndi deta.Foundries amatha kusonkhanitsa ndi kusanthula magawo a ndondomeko pofufuza mbiri yakale kuti apeze mgwirizano pakati pawo ndi zotsatira za ndondomeko.Njira yodzipangira yokha imapereka malo owonekera momwe kusintha kulikonse komwe kumadziwika ndi kusanthula kungayesedwe bwino komanso mwachangu, kutsimikiziridwa ndipo, ngati kuli kotheka, kukhazikitsidwa.
Zovuta Zowumba Zosasinthika Chifukwa cha mayendedwe ongopanga nthawi, makasitomala omwe amagwiritsa ntchito mizere yowumba ya DISAMATIC® nthawi zambiri amayenera kusintha mitundu pafupipafupi pakati pa magulu ang'onoang'ono.Pogwiritsa ntchito zipangizo monga Automatic Powder Changer (APC) kapena Quick Powder Changer (QPC) kuchokera ku DISA, ma templates akhoza kusinthidwa mu mphindi imodzi yokha.Pamene kusintha kwachangu kukuchitika, kutsekeka kwa botolo kumayambira kutsanulira - nthawi yofunikira kuti musunthire tundish kuti mutsanulire pambuyo pa kusintha.Kuponyera kosasunthika ndi njira yabwino kwambiri yopititsira patsogolo gawoli la njira yoponya.Ngakhale kuponyera nthawi zambiri kumakhala kokhazikika pang'onopang'ono, zodziwikiratu zonse zimafunikira kuphatikiza kosasunthika kwa machitidwe owongolera a mzere wowumba ndi zida zodzaza kuti zizigwira ntchito mogwirizana muzochitika zonse zomwe zingatheke.Kuti izi zitheke modalirika, gawo lothira liyenera kudziwa komwe kuli kotetezeka kutsanulira nkhungu yotsatira ndipo, ngati kuli kofunikira, sinthani malo a unit yodzaza.Kukwaniritsa kudzaza kokwanira kwachangu munjira yokhazikika yopangira nkhungu yomweyi sikovuta.Nthawi iliyonse nkhungu yatsopano ikapangidwa, mzati wa nkhungu umayenda mtunda womwewo (kukhuthala kwa nkhungu).Mwanjira iyi, gawo lodzaza limatha kukhalabe pamalo omwewo, okonzeka kudzaza nkhungu yopanda kanthu pambuyo poyimitsa mzere wopanga.Zosintha zazing'ono zokha za malo othira zimafunika kuti zithandizire kusintha kwa nkhungu chifukwa cha kusintha kwa mchenga.Kufunika kwa zosintha zabwinozi kwachepetsedwa posachedwapa chifukwa cha mawonekedwe atsopano omangira omwe amalola kuti malo othira azikhala osasinthasintha panthawi yopanga mosasintha.Kuthira kulikonse kukamalizidwa, mzere wowumba umasunthanso sikwapu imodzi, ndikuyika nkhungu ina yopanda kanthu kuti iyambe kutsanulira.Pamene izi zikuchitika, chipangizo chodzaza chikhoza kuwonjezeredwa.Posintha chitsanzo, makulidwe a nkhungu amatha kusintha, zomwe zimafuna makina ovuta.Mosiyana ndi njira yopingasa ya sandbox, pomwe kutalika kwa sandbox kumakhazikika, njira yowongoka ya DISAMATIC® imatha kusintha makulidwe a nkhungu kuti ikhale makulidwe enieni ofunikira pamitundu iliyonse kuti ikhale ndi mchenga wokhazikika mpaka chitsulo ndikuwerengera kutalika kwake. wa chitsanzo.Uwu ndi phindu lalikulu pakuwonetsetsa kuti kutayira kuli bwino komanso kugwiritsa ntchito zinthu moyenera, koma makulidwe osiyanasiyana a nkhungu kumapangitsa kuti kuwongolera kukhale kovuta kwambiri.Pambuyo pakusintha kwachitsanzo, makina a DISAMATIC® amayamba kupanga gulu lotsatira la nkhungu za makulidwe omwewo, koma makina odzaza pamzere amadzazabe zojambulajambula zachitsanzo choyambirira, chomwe chingakhale ndi makulidwe osiyanasiyana.Kuti athane ndi izi, mzere woumba ndi kudzaza mbewu ziyenera kugwira ntchito mosasunthika ngati njira imodzi yolumikizirana, kupanga nkhungu za makulidwe amodzi ndikutsanulira wina mosatekeseka.Kuthira mopanda msoko pambuyo pa kusintha kwachitsanzo.Pambuyo pa kusintha kwachitsanzo, makulidwe a nkhungu yotsalira pakati pa makina opangira makina amakhalabe ofanana.Chigawo chotsanulira chopangidwa kuchokera ku chitsanzo chapitacho chimakhalabe chofanana, koma popeza nkhungu yatsopano yomwe imatuluka mu makina opangira makina ikhoza kukhala yowonjezereka kapena yocheperapo, chingwe chonsecho chikhoza kupita patsogolo pa mtunda wosiyana pamtundu uliwonse - mpaka makulidwe a mawonekedwe atsopano.Izi zikutanthauza kuti ndi sitiroko iliyonse ya makina omangira, makina oponyera opanda msoko ayenera kusintha malo oponyera pokonzekera kuponyedwa kwina.Pambuyo potsanuliridwa mtanda wam'mbuyo wa nkhungu, makulidwe a nkhunguwo amakhala osasinthasintha ndipo kupanga kokhazikika kumayambiranso.Mwachitsanzo, ngati nkhungu yatsopano ndi 150mm wandiweyani m'malo mwa nkhungu 200mm wandiweyani womwe unkatsanuliridwa kale, chipangizo chothira chiyenera kusuntha 50mm kumbuyo kwa makina opangira ndi sitiroko iliyonse ya makina opangira kuti ikhale yoyenera kuthira..Kuti chomera chothira chikonzekere kutsanulira pamene nkhungu ikusiya kusuntha, wolamulira chomera chodzaza ayenera kudziwa bwino lomwe nkhungu yomwe idzathiremo komanso nthawi ndi komwe idzafike kumalo otsanulira.Pogwiritsa ntchito njira yatsopano yomwe imapanga nkhungu zokhuthala pamene ikuponya zoonda, dongosololi liyenera kuponya zitsulo ziwiri panthawi imodzi.Mwachitsanzo, kupanga nkhungu m'mimba mwake 400mm ndi kuthira nkhungu m'mimba mwake 200mm, chipangizo kuthira ayenera kukhala 200mm kutali makina akamaumba pa nkhungu iliyonse anapanga.Panthawi ina sitiroko ya 400mm idzakankhira nkhungu ziwiri zosadzazidwa za 200mm kuchokera pamalo omwe angathe kutsanulira.Pamenepa, makina omangirawo ayenera kudikirira mpaka chipangizo chodzazitsa chitsirize kutsanulira 200mm 200mm musanayambe kupita ku sitiroko ina.Kapena, popanga nkhungu zopyapyala, wothirayo ayenera kudumpha kutsanulira kwathunthu mumzerewu uku akutsanulirabe nkhungu zokhuthala.Mwachitsanzo, popanga nkhungu ya 200mm m'mimba mwake ndikutsanulira 400mm m'mimba mwake, kuyika nkhungu yatsopano ya 400mm m'malo othira kumatanthauza kuti ziumba ziwiri za 200mm m'mimba mwake ziyenera kupangidwa.Kutsata, kuwerengera ndi kusinthana kwa data komwe kumafunikira kuti pakhale makina ophatikizika omangira ndi kuthira kuti apereke kuthira kopanda mavuto, monga tafotokozera pamwambapa, kwabweretsa zovuta kwa ogulitsa zida zambiri m'mbuyomu.Koma chifukwa cha makina amakono, machitidwe a digito ndi machitidwe abwino, kuthira kosasunthika kungakhale (ndipo kwakhala) kupindulidwa mwamsanga ndi kukhazikitsidwa kochepa.Chofunikira chachikulu ndi mtundu wina wa "accounting" wa ndondomekoyi, kupereka chidziwitso cha malo a fomu iliyonse mu nthawi yeniyeni.Dongosolo la DISA's Monitizer®|CIM (Computer Integrated Module) limakwaniritsa cholingachi pojambula nkhungu iliyonse yomwe imapangidwa ndikutsata kayendedwe kake kudzera pamzere wopanga.Monga nthawi yowerengera, imapanga mitsinje yotsatiridwa ndi nthawi yomwe imawerengera malo a nkhungu iliyonse ndi mphuno yake pamzere wopangira sekondi iliyonse.Ngati kuli kofunikira, imasinthanitsa deta mu nthawi yeniyeni ndi makina oyendetsera zomera ndi machitidwe ena kuti akwaniritse kugwirizanitsa bwino.Dongosolo la DISA limatulutsa deta yofunikira pa nkhungu iliyonse kuchokera ku nkhokwe ya CIM, monga makulidwe a nkhungu ndipo sangathe / sangathe kutsanuliridwa, ndikutumiza ku makina oyendetsera zomera.Pogwiritsa ntchito deta yolondolayi (yopangidwa pambuyo pa nkhungu kuchotsedwa), wothira amatha kusuntha msonkhano wothira pamalo oyenera nkhungu isanafike, ndiyeno yambani kutsegula ndodo yotsekera pamene nkhungu ikuyendabe.nkhungu imafika nthawi kuti ilandire chitsulo kuchokera ku chomera chothira.Nthawi yoyenera imeneyi ndiyofunika kwambiri, mwachitsanzo, kusungunula kumafika mu kapu yothira molondola.Kuthira nthawi ndi chinthu cholepheretsa kutulutsa, ndipo pokhazikitsa nthawi yabwino yoyambira kuthira, nthawi zozungulira zimatha kuchepetsedwa ndi magawo khumi a sekondi.Dongosolo lowumba la DISA limasamutsanso deta yoyenera kuchokera pamakina omangira, monga kukula kwa nkhungu ndi kuthamanga kwa jekeseni, komanso deta yotakata monga mchenga wa compressibility, kupita ku Monitizer®|CIM.Komanso, Monitizer®|CIM imalandira ndikusunga zofunikira kwambiri pa nkhungu iliyonse kuchokera pa chomera chodzaza, monga kutentha kwa kuthira, kuthira nthawi, komanso kuchita bwino kwa kuthirira ndi katemera.Izi zimathandiza kuti mafomu a munthu aliyense adziwe kuti ndi oipa komanso olekanitsidwa asanasakanizidwe mu dongosolo logwedezeka.Kuphatikiza pa makina opangira makina, mizere yopangira ndi kuponyera, Monitizer®|CIM imapereka ndondomeko yogwirizana ndi Industry 4.0 kuti apeze, kusungirako, kupereka malipoti ndi kusanthula.Kasamalidwe ka Foundry amatha kuwona malipoti atsatanetsatane ndikuwongolera mu data kuti azitha kuyang'anira zovuta zomwe zingachitike ndikuwongolera zomwe zingachitike.Ortrander's Seamless Casting Experience Ortrander Eisenhütte ndi malo opezeka ndi mabanja ku Germany omwe amagwira ntchito yopanga zitsulo zapakatikati, zapamwamba kwambiri zopangira zida zamagalimoto, masitovu amatabwa olemera kwambiri ndi zomangamanga, komanso zida zamakina.Choyambiracho chimapanga chitsulo chotuwa, chitsulo chosungunuka ndi chitsulo chophatikizika cha graphite ndipo chimapanga pafupifupi matani 27,000 a matani apamwamba kwambiri pachaka, akugwira ntchito ziwiri masiku asanu pa sabata.Ortrander imagwiritsa ntchito ng'anjo zinayi zosungunula za matani 6 ndi mizere itatu yopangira DISA, kupanga pafupifupi matani 100 a zoponya patsiku.Izi zimaphatikizapo kupanga kwakanthawi kochepa kwa ola limodzi, nthawi zina zochepa kwa makasitomala ofunikira, kotero template iyenera kusinthidwa pafupipafupi.Pofuna kukhathamiritsa komanso kuchita bwino, CEO Bernd H. Williams-Book adayika ndalama zambiri pakukhazikitsa makina opangira ma analytics.Chinthu choyamba chinali kusinthira kusungunuka kwachitsulo ndi ndondomeko ya dosing, kukweza ng'anjo zitatu zomwe zilipo kale pogwiritsa ntchito makina atsopano a pourTECH, omwe akuphatikizapo teknoloji ya 3D laser, incubation ndi kutentha.Ng'anjo, kuumba ndi mizere yoponyera tsopano ikuyendetsedwa ndi digito ndikugwirizanitsa, ikugwira ntchito pafupifupi yokha.Makina omangira akasintha mtundu, chowongolera cha pourTECH chimafunsa makina a DISA Monitizer®|CIM pamiyeso yatsopano ya nkhungu.Kutengera ndi data ya DISA, wowongolera amawerengera komwe angayike node yothira pakuthira kulikonse.Imadziwa ndendende nthawi yomwe nkhungu yatsopano imafika pamalo odzazitsira ndikusinthira kumayendedwe atsopano.Ngati jig ikufika kumapeto kwa sitiroko nthawi iliyonse, makina a DISAMATIC® amasiya ndipo jig imabwereranso.Chikombole choyamba chikachotsedwa pamakina, woyendetsa amachenjezedwa kuti aone ngati chili pamalo oyenera.Ubwino wa kuponyera kosasunthika Njira zopangira manja Zachikhalidwe kapena makina ocheperako ovuta kwambiri amatha kutayika nthawi yopanga pakusintha kwachitsanzo, zomwe sizingapeweke ngakhale ndikusintha mwachangu nkhungu pamakina omangira.Kukhazikitsanso pamanja zothira ndi kutsanulira nkhungu kumachedwa, kumafuna ogwiritsa ntchito ambiri, ndipo kumakonda zolakwika monga kuphulika.Ortrander anapeza kuti poika mabotolo ndi manja, antchito ake m’kupita kwa nthaŵi amatopa, kulephera kuika maganizo pa zinthu, ndi kulakwitsa zinthu, monga kulefuka.Kuphatikizika kosasunthika kwa kuumba ndi kuthira kumathandizira njira zofulumira, zokhazikika komanso zapamwamba pomwe zimachepetsa zinyalala ndi nthawi yopumira.Ndi Ortrander, kudzaza kokha kumachotsa mphindi zitatu zomwe zimafunikira m'mbuyomu kuti musinthe mawonekedwe a gawo lodzaza pakusintha kwachitsanzo.Njira yonse yosinthira idatenga mphindi 4.5, adatero a Williams-Book.Pasanathe mphindi ziwiri lero.Posintha mitundu 8 mpaka 12 pakusintha kulikonse, ogwira ntchito ku Ortrander tsopano amatha mphindi 30 pakusintha, theka lambiri kuposa kale.Ubwino umakulitsidwa chifukwa cha kusasinthika kwakukulu komanso kuthekera kopitilira kukhathamiritsa njira.Ortrander adachepetsa zinyalala pafupifupi 20% poyambitsa kuponyera kopanda msoko.Kuwonjezera pa kuchepetsa nthawi yochepetsera pamene mukusintha zitsanzo, mzere wonse woumba ndi kutsanulira umafuna anthu awiri okha m'malo mwa atatu oyambirira.Nthawi zina, anthu atatu amatha kugwiritsa ntchito mizere iwiri yokwanira yopanga.Kuyang'anira pafupifupi antchito onsewa amachita: kupatula kusankha chitsanzo chotsatira, kuyang'anira kusakaniza kwa mchenga ndi kunyamula zosungunukazo, ali ndi ntchito zochepa zamanja.Phindu lina ndilo kuchepa kwa kusowa kwa antchito odziwa ntchito, omwe ndi ovuta kuwapeza.Ngakhale ma automation amafunikira kuphunzitsidwa kwa opareshoni, amapatsa anthu chidziwitso chofunikira chomwe amafunikira kuti apange zisankho zabwino.M'tsogolomu, makina amatha kupanga zosankha zonse.Zopindulitsa za data kuchokera pakutulutsa kopanda msoko Poyesera kukonza njira, oyambitsa nthawi zambiri amati, "Timachita zomwezo chimodzimodzi, koma ndi zotsatira zosiyana."Chifukwa chake amaponya pa kutentha komweko ndi mulingo kwa masekondi 10, koma ma castings ena ndi abwino ndipo ena ndi oyipa.Powonjezera masensa odzipangira okha, kusonkhanitsa deta yosindikizidwa nthawi pamtundu uliwonse wa ndondomeko, ndi zotsatira zowunikira, makina osakanikirana osasunthika amapanga mndandanda wa deta yokhudzana ndi ndondomeko, zomwe zimapangitsa kuti zikhale zosavuta kuzindikira zomwe zimayambitsa mizu pamene khalidwe limayamba kuwonongeka.Mwachitsanzo, ngati kuphatikizika kosayembekezereka kumachitika mugulu la ma brake discs, oyang'anira amatha kuwona mwachangu kuti magawo ali m'malire ovomerezeka.Chifukwa olamulira makina omangira, makina opangira zinthu ndi ntchito zina monga ng'anjo ndi zosakaniza mchenga zimagwira ntchito mogwirizana, zomwe amapanga zimatha kufufuzidwa kuti zizindikire maubwenzi panthawi yonseyi, kuchokera kuzinthu zamchenga mpaka kumtunda womaliza wa kuponyera.Chitsanzo chimodzi chotheka ndi momwe kutsanulira ndi kutentha kumakhudzira kudzazidwa kwa nkhungu pamtundu uliwonse.Dongosolo lomwe likubwera limayalanso maziko ogwiritsira ntchito mtsogolo mwa njira zowunikira zokha monga kuphunzira pamakina ndi luntha lochita kupanga (AI) kuti mukwaniritse bwino njira.Ortrander imasonkhanitsa deta yoyendetsera nthawi yeniyeni kudzera m'malo olumikizirana makina, miyeso ya sensor ndi zitsanzo zoyesa.Pa kuponyedwa kwa nkhungu kulikonse, pafupifupi magawo chikwi amasonkhanitsidwa.M'mbuyomu, idangolemba nthawi yofunikira pa kutsanulira kulikonse, koma tsopano ikudziwa bwino lomwe mlingo wa mphuno yothira ndi sekondi iliyonse, zomwe zimalola anthu odziwa bwino kufufuza momwe chizindikirochi chimakhudzira zizindikiro zina, komanso khalidwe lomaliza la kuponyera.Kodi madziwa amatsanulidwa kuchokera mumphuno yothira pamene nkhungu ikudzazidwa, kapena kodi mphuno yothira imadzaza pafupifupi mulingo wokhazikika pakudzaza?Ortrander imapanga nkhungu mamiliyoni atatu mpaka asanu pachaka ndipo yasonkhanitsa deta yambiri.Ortrander imasunganso zithunzi zingapo zakuthira kulikonse mu nkhokwe ya pourTECH pakakhala zovuta.Kupeza njira yodziwonera nokha zithunzizi ndi cholinga chamtsogolo.Mapeto.Kupanga ndi kuthira panthawi imodzi kumapangitsa kuti pakhale njira zofulumira, zokhazikika komanso zosawonongeka.Ndi kuponyedwa kosalala ndi kusintha kwachindunji, mzere wopanga umagwira ntchito bwino pawokha, womwe umangofunika kuyeserera pang'ono chabe.Popeza wogwiritsa ntchitoyo amatenga udindo woyang'anira, antchito ochepa amafunikira.Kuponyera kosasunthika tsopano kwagwiritsidwa ntchito m'malo ambiri padziko lonse lapansi ndipo kutha kugwiritsidwa ntchito pazoyambira zonse zamakono.Aliyense foundry adzafunika njira zosiyana pang'ono zogwirizana ndi zosowa zake, koma luso kukhazikitsa izo bwino kutsimikiziridwa, panopa likupezeka kuchokera DISA ndi mnzake kutsanulira-chatekinoloje AB, ndipo sikutanthauza ntchito zambiri.Ntchito yokhazikika imatha kuchitika.Kuchulukirachulukira kwa luntha lochita kupanga komanso makina anzeru opangira makina opangira makina akadali pagawo loyesera, koma monga oyambitsa ndi ma OEM asonkhanitsa zambiri komanso zina zambiri pazaka ziwiri kapena zitatu zikubwerazi, kusintha kwa makina opangira makina kudzathamanga kwambiri.Njira yothetsera vutoli pakadali pano ndiyosasankha, komabe, popeza nzeru za data ndiyo njira yabwino kwambiri yokwaniritsira njira ndikuwongolera phindu, makina odzipangira okha komanso kusonkhanitsa deta akukhala chizolowezi chokhazikika m'malo mongoyesera.M'mbuyomu, zida zazikulu za kampaniyo zinali chitsanzo chake komanso zomwe antchito ake adakumana nazo.Tsopano kuponya kopanda msoko kumaphatikizidwa ndi makina odzichitira okha komanso makina a Viwanda 4.0, deta ikukhala mzati wachitatu wopambana.
-Tikuthokoza moona mtima pour-tech ndi Ortrander Eisenhütte chifukwa cha ndemanga zawo pokonzekera nkhaniyi.
Inde, ndikufuna kulandira nyuzipepala ya Foundry-Planet ya milungu iwiri ndi nkhani zaposachedwa, zoyeserera ndi malipoti pazogulitsa ndi zida.Kuphatikizanso makalata apadera - onse amaletsa kwaulere nthawi iliyonse.
Nthawi yotumiza: Oct-05-2023